Key Parameters and Structural Analysis
|
Item |
Technical Description |
|
Diameter Tolerance |
Ultra - precise machining to meet the assembly requirements of high - density connectors. |
|
Chamfer Treatment |
Prevents stress concentration, improves the insertion - extraction life, and reduces the risk of assembly damage. |
|
Hole Diameter Accuracy |
Ultra - fine hole machining technology ensures that the contact resistance is ≤0.01Ω. |
|
Length Dimension |
Closed - loop control of the full size for compatibility with automated assembly lines. |
|
Surface Finish |
Mirror - like polishing process to reduce signal transmission loss. |
|
Material Properties |
Oxidation - resistant, high - temperature resistant (- 253°C to 700°C), and radiation - resistant, meeting the requirements for use in extreme environments. |
Core Technical Advantages
Ultra - precise Machining Capability
Diameter tolerance of ±0.005mm, meeting international aerospace standards (AS9100D certification).
Micro - hole machining accuracy of ±0.01mm, supporting the integration of miniaturized connectors.
Excellent Material Performance
The Inconel X - 750 alloy has outstanding corrosion resistance, high - temperature strength, and fatigue resistance, with a service life more than three times that of traditional stainless steel.
Detailed Quality Control
All surfaces are deburred to avoid scratching the contact surface during assembly.
The eccentricity between both ends of the Φ0.3mm hole and the E surface is ≤0.1mm to ensure the concentricity of electrical connections.
Optimized Surface Treatment
Mirror - like treatment with Ra≤0.05μm reduces contact resistance and signal attenuation.
Application Scenarios
- Aerospace: Engine sensor connectors, satellite communication interfaces;
- National Defense and Military Industry: Radar systems, missile guidance devices;
- High - end Industry: Nuclear power plant control systems, oil drilling equipment.
Quality Assurance System
Raw Material Traceability: Each batch of Inconel X - 750 material comes with an AMS5698 certification report;
Full - process Inspection:
Dimensional accuracy: Fully inspected by a three - coordinate measuring machine (CMM);
Surface quality: Surface roughness is detected by a white - light interferometer;
Material performance: Tensile/fatigue tests comply with AMS standards;
Packaging Protection: Anti - static shielding bags + independent blister trays to prevent transportation damage.
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